May 2016 Tech Challenge: Answer
Posted on:
A rooftop utilizing R-410A with a fixed orifice has a customer complaint of insufficient cooling. The symptoms confirm a warm building and the compressor appears to be running all of the time. What are the “possible causes” (Note: There is only one problem intended) with the following measured conditions on this field service check sheet?
Field Service Check Sheet
| Compressor Discharge Temp. | 210 deg. F. |
| Condensing Press./Temp. | 316 psig / 100 deg. F. |
| Condensing Outlet Temp. | 89 deg. F. |
| Condenser Sub cooling | 11 deg. F. |
| Condenser Split | 12 deg. F. |
| Entering Feed Device Temp. | 49 deg. F. |
| Evaporator Press./Temp. | 102 psig / 32 deg. F. |
| Evaporator Outlet Temp. | 68 deg. F. |
| Evaporator Superheat | 36 deg. F. |
| Compressor Inlet Temp. | 78 deg. F. |
| Total S. H. | 46 Deg. F. |
| Ambient Temp. | 88 deg. F. |
| Room/Box Temp. | 80 deg. F |
| Compressor Volts | 240 V. |
| Compressor Amp. Draw | Low |
And the answer is: The problem appears to be a partial restriction ahead of the feed device. The temperature entering the feed device is lower (49 deg. F.) than the ambient temperature of 88 deg. F., caused by the partial restriction boiling of refrigerant (evaporation). The likely problem is a partially blocked filter/drier. The low side of the system is starved and is not picking up heat in the evaporator so the high side conditions are low also with low pressures and splits. The superheat is high causing a high discharge temperature and the condensing subcooling is with-in one degree of ambient and appears to be normal because of the low refrigerant flow.
Posted In: ACCA Now, Tech Challenge
